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  1. #1
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    Default magnetic cylindrical square

    Here is another item that arrived from Shipito last week. We have discussed techniques of how to determine if sometime is square or a surface is at 90 degrees to another. This square provides another means to do this. I want to use it to test some precision scraped angle plates and squares that I have. The magnetic cylinder squares come in different sizes. I have seen them as small as a 1 inch base with a 3 inch stem to ones with a 6 inch base and 12 inch plus stem. This particular one has a 3 inch base and 6 inch stem.

    .102.jpg

  2. #2
    Join Date
    Jul 2008
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    near Warragul, Victoria
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    Default Nice

    That's a neat device . I guess it would be more accurate than Harold Hall's home made cylindrical square

    Would the large base on it be a problem if you want to align a angle plate on a milling table for example ? Or if you want to set the cylinder right up against a work piece , the base might get in the way .

  3. #3
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    Trundle NSW
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    Default

    Would the large base on it be a problem if you want to align a angle plate on a milling table for example ? Or if you want to set the cylinder right up against a work piece , the base might get in the way .[/QUOTE]



    Hi,

    You can buy them without a base if required. These models generally have an on/off knob on the end.


    https://www.penntoolco.com/catalog/p...ategoryID=4852

    https://www.penntoolco.com/catalog/p...ategoryID=4273

  4. #4
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    Oct 2008
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    blackburn vic
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    Default cylindrical squares

    Hi Guys
    Gudgeon pins from truck pistons make good cylindrical squares.

    Roger

  5. #5
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    near Rockhampton
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    Default

    If used horizontally and chasing high precision, you may have to compensate for gravity... It will droop..
    Light red, the colour of choice for the discerning man.

  6. #6
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    Default

    Quote Originally Posted by .RC. View Post
    If used horizontally and chasing high precision, you may have to compensate for gravity... It will droop..
    Hi Richard,

    The stems are hollow to try and reduce this to a minimum but you are right. But in practical terms this is generally not something you have to compensate for at our level of precision. Having said that do you ( or anyone else) have any equations to calculate the droop on a 6 inch hollow tube so we can put it into context ( I am assuming we are talking way less than a tenth in this case but that is purely a guess).

    Mark

  7. #7
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    Default

    Quote Originally Posted by rogerbaker View Post
    Hi Guys
    Gudgeon pins from truck pistons make good cylindrical squares.

    Roger
    Only if you can grind and lap the ends dead square to the axis.

  8. #8
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    Default

    Quote Originally Posted by markgray View Post
    Hi Richard,

    The stems are hollow to try and reduce this to a minimum but you are right. But in practical terms this is generally not something you have to compensate for at our level of precision. Having said that do you ( or anyone else) have any equations to calculate the droop on a 6 inch hollow tube so we can put it into context ( I am assuming we are talking way less than a tenth in this case but that is purely a guess).

    Mark
    Attached picture of the formula... You need to calculate the moment of Inertia for a hollow section... The example shown is for solid circular material.. Online calculator for that is here http://www.engineeringtoolbox.com/pi...as-d_1335.html

    Shaft deflection.jpg
    Light red, the colour of choice for the discerning man.

  9. #9
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    Mar 2012
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    Post

    [QUOTE=.RC.;1829652]Attached picture of the formula... You need to calculate the moment of Inertia for a hollow section... The example shown is for solid circular material.. Online calculator for that is here http://www.engineeringtoolbox.com/pi...as-d_1335.html

    Wow I glad thats not too complicated

    Given that 1 3/4" steel sticking out 15 inches only deflects 5 tenths at the end I am assuming that 1 inch hollow section sticking out 6 inches is probably less than my capacity to measure. Anyone care to try and work it out?

    Mark

  10. #10
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    Default

    What is the ID and OD?
    Light red, the colour of choice for the discerning man.

  11. #11
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    Default

    Quote Originally Posted by .RC. View Post
    What is the ID and OD?
    Richard the OD is 1" and the inside diameter is 3/4" with the overall stem length of 6". I presume the material is a medium carbon steel as it seems to have been hardened but that should not make any real difference. I'll try and work through the figures as well and we can see if the end result matches.

    Mark

  12. #12
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    Quote Originally Posted by markgray View Post
    Richard the OD is 1" and the inside diameter is 3/4" with the overall stem length of 6". I presume the material is a medium carbon steel as it seems to have been hardened but that should not make any real difference. I'll try and work through the figures as well and we can see if the end result matches.

    Mark

    My result came in at 0.00020 so 2 tenths which is more than I was expecting unless I have misplaced a decimal point or stuffed it in some other way. Its been a long time since I have done any maths. I'll see what others get!!

    Mark

  13. #13
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    Default

    Just to be sure. Is it 3/4" all the way?

    And while we are down in the truly teeny tiny. If your are clocking said bar, wouldn't you be better off clocking the bottom than the top?(granted this is likely to be theoretical at best, possibly much worse lol)

    Stuart

  14. #14
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    Post

    Quote Originally Posted by Stustoys View Post
    Just to be sure. Is it 3/4" all the way?

    And while we are down in the truly teeny tiny. If your are clocking said bar, wouldn't you be better off clocking the bottom than the top?(granted this is likely to be theoretical at best, possibly much worse lol)

    Stuart

    Yep its hollow to the base. I always fine it more difficult to measure underneath as you just can't see as well but we are now splitting hairs (literally as the calculated amount is a tenth of the width of a hair!!)

  15. #15
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    Default

    Quote Originally Posted by markgray View Post
    Richard the OD is 1" and the inside diameter is 3/4" with the overall stem length of 6". I presume the material is a medium carbon steel as it seems to have been hardened but that should not make any real difference. I'll try and work through the figures as well and we can see if the end result matches.

    Mark
    It seems to me that the type of steel would make a difference. I am thinking of the comparison between spring wire and soft wire. Is this a relevant comparison?

    Dean

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