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Thread: The Generic 2HP DC
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24th May 2019, 09:53 PM #301.
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25th May 2019, 07:43 AM #302SENIOR MEMBER
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Thanks Bob.
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25th May 2019, 09:46 AM #303SENIOR MEMBER
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30th June 2020, 12:49 AM #304New Members
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Hi Bob, what an informative thread this is!
I haven't read the whole 303 posts (yet) but I couldn't find any clarification offered for the apparent inconsistency within the motor nameplate ratings.
The simple answer is that it's an AC motor so the power factor (PF) has to be taken into account. The PF is the cosine of the phase angle between voltage and current; for a DC (= direct current) motor, PF = 1. Power = Volts x Amps x PF. For an AC motor at full load the PF is typically around 0.8 and for the motor quoted, it is (2 x 746)/(240 x 7.7) = 0.81
At less than full load, the power factor will likely fall and could be as low as 0.2 at no load.
Therefore, to determine the power being consumed by an AC motor it is best to use a power meter rather than measure just the current (unless you have a current vs power curve), or if you can measure the phase angle between volts and amps, you can calculate the PF.
Apologies if this has already been explained elsewhere in the thread.
Cheers
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30th June 2020, 09:37 AM #305.
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Thanks for that nice clear explanation - yes I eventually remembered this (had to drag it back from long lost memories).
Some time after the start of this thread I made small dyno to test HP outputs of motors and used PF to calc motor efficiency.
I have been meaning to go back and edit these issue but never got around to this.
If its OK with you I might insert an edited version of your explanation back into the first post to save people needing to get to post #304 for an explanation.
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30th June 2020, 11:53 AM #306New Members
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30th June 2020, 10:26 PM #307
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30th June 2020, 10:33 PM #308Senior Member
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20th March 2023, 03:14 PM #309Senior Member
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I’m in the process of building a bit of a Frankenstein DC.
Had a dead 3ph motor 3hp twin bag that i couldnt get a replacement motor for, and someone here generously donated a 2hp dc motor and blower.
The outlet of the blower almost perfectly lines up with the inlet of a single bag chute thing, so ive made an adapter plate with an infill piece so i can bolt the 2 together without any size change in the rectangle, ending up in a similar style to this thread, but with the inlet coming horizontally
Next step is to raise the motor up on a stand (still wip)
Is there any way i can do the measurements at home on how it is performing? I’m trying to work out if i should just stick with a couple of metres of flexi straight to the machine, or if i should go the 150mm pvc route, transition down, and then still have 100mm flexi to the macine
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20th March 2023, 04:40 PM #310.
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[QUOTE=dcarbonetti;2304900] Is there any way i can do the measurements at home on how it is performing?[QUOTE]
Have a read of this.
https://www.woodworkforums.com/f200/...36#post1932353
I’m trying to work out if i should just stick with a couple of metres of flexi straight to the machine, or if i should go the 150mm pvc route, transition down, and then still have 100mm flexi to the macine
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29th March 2023, 11:42 AM #311New Member
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Hi BobL, This has been a great thread. I would like to check if my thinking here is correct, I am considering buying some form of dust collection.
On page 3 you said that a fully mod'ed 2hp with 3M of 6" duct would in theory pull 750cfm, which relates to 5" w.c. according to the fan tables you posted. If I attach this to my table saw (sawstop pcs) with a 4" port which then extends through a short (about 12" long) 4" flex duct connected to a blade shroud under the table. Would it be correct to say this could add an additional 2" of w.c? Going by the fan curve on page 1 that would mean that with a total w.c of 7", cfm could be reduced to around 250 cfm?
The 2hp units really seem to drop off after 5" of w.c. I have found a 2hp unit with a slightly larger 12 3/4" impeller, would that help with this? Also would running it at 60hz (in canada) then the 50hz you tested it at help?Last edited by Davidmr; 29th March 2023 at 11:44 AM. Reason: error
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29th March 2023, 07:38 PM #312.
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Unfortunately yes. 4" ducting and ports dont move a lot of air.
This is also consistent with 6" ducting moving about 3X the amount of air compared to a 4" duct.
The 2hp units really seem to drop off after 5" of w.c. I have found a 2hp unit with a slightly larger 12 3/4" impeller, would that help with this?
You would need to be careful not to run the impeller wide open on 6" ducting (Inout and output) as the impeller will try and draw more air and hence more current and could damage the motor.
Also would running it at 60hz (in canada) then the 50hz you tested it at help?
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29th March 2023, 11:35 PM #313New Member
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Thanks BobL, all of that helps.
The dust collector im looking at has a static pressure of 11". So with that and it run at 60hz it could be possible to get 400 cfm. With that low of cfm an issue would be the velocity in the 6" duct would be quite low. It really does seem like units 2hp and smaller are intended to be near the tool.
I have also been looking at Oneida's mini-gorilla. Looking at the fan table they provide and knowing that they tested it to provide 580 cfm with 10ft of 5" flex, once I add 2" w.c. for the tool, that equals 500 cfm in theory. I know 4" can really only flow 400cfm, but to me it seems like this option has a higher chance of providing that then the mod'ed 2hp?
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30th March 2023, 09:20 AM #314.
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it should produce bout 450 cfm provided no flex is used. I don't usually worry about the flow much - its only really an issue when the suction is turned of or power fails whilst carrying sawdust in long ducting
It really does seem like units 2hp and smaller are intended to be near the tool.
have also been looking at Oneida's mini-gorilla. Looking at the fan table they provide and knowing that they tested it to provide 580 cfm with 10ft of 5" flex, once I add 2" w.c. for the tool, that equals 500 cfm in theory. I know 4" can really only flow 400cfm, but to me it seems like this option has a higher chance of providing that than the mod'ed 2hp?